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CONSTRUCTION KNOWLEDGE BLOG

January 31, 2013

Health Info Presented Beautifully
Filed under: People Skills — Tags: — nedpelger

I’m a big fan of life balance. Work and relationships go better if we take care of ourselves physically, mentally, emotionally and spiritually. On the physical side, staying in good physical condition makes a huge difference in life quality. So does avoiding sickness and disease.

Of course, it’s challenging to know what really works to try to stay healthy. Lex sent me this wonderful chart on health supplements with ratings from scientific studies and updated by approved visitor feedback. The chart shows which supplements have strong, conflicting or slight evidence for effectiveness. Click on it to make it readable.

I was pleased to see that the fish oil, green tea, dark chocolate and mulit-vitamin (including vitamin D) that I work into my diet seem to offer real health benefits. The Glucosamine that I take for joint lubrication doesn’t test well, but I knew that before and it really does seem to work for me.

As I get into my second year of healthier eating, I’m happy with the results. I feel better in almost every way. I also better enjoy eating, both the healthy food I eat at home and the not so healthy restaurant food I eat when we go out. Everything seems more like a treat. And I like treats.

CONSTRUCTION KNOWLEDGE BLOG

January 30, 2013

$1.1B Steel Plant for Arkansas
Filed under: Industry outlook — Tags: — nedpelger

ENR reported today that Big River Steel, LLC plans to build a $1.1B US plant that will convert scrap steel to new steel. Located on the Mississippi River, the plant will employ 525 workers. This is the type of exciting project I wrote about in my previous post.

As I stated there, the construction costs are high, but the number of workers isn’t, due to extensive automation. The developers pitch that their average salary for worker will be $75,000 per year. So I’m thinking there aren’t too many laborers on site.

ArkansasBusiness.com reports the following on the state funding offerings:

For the Big River project, the state plans to provide $125 million for start-up costs: a $50 million loan to the company, $50 million for site prep, $20 million for piling and $5 million for bond insurance.

Other state incentives include:

  • sales tax refunds on building materials, taxable machinery and equipment used in the project;
  • a 4 percent income tax credit based on new payroll jobs for five years;
  • $10 million from the Governor’s Quick Action Closing Fund;
  • $5 million from the Department of Workforce Services Trust Fund to be used for training;
  • an income tax credit for recycling equipment equal to 30 percent of eligible recycling costs that will include legislation that could extend the credit from three to 14 years;
  • and a sales tax exemption on utilities that will include legislation to fully exempt sales tax associated with the sale of natural gas and electricity.

Mississippi County is providing $12 million from a half-cent, industrial development sales tax to be used on infrastructure needs including gas and sewer lines and purchasing the land. The city of Osceola is pitching in $2 million.

It’s fascinating to see how these mega-projects come together. The public private partnerships really do seem to make sense in both directions.

CONSTRUCTION KNOWLEDGE BLOG

January 28, 2013

US Construction Boom: Starting Now
Filed under: Industry outlook — Tags: — nedpelger

For many in the US construction market, the last five years have been a depression. Most folks agree the market has improved the last year or two, but still has been super competitive. I see trends that indicate a reasonably long construction boom headed our way, particularly in industrial/commercial construction.

Let’s look at some history and define some terms to begin. The Economist special report on Outsourcing and Offshoring provides most of the background information for my opinions. Since the 1980s, American companies embraced Offshoring, defined as getting work done in a distant location, away from the headquarters and the customers. In Offshoring, the company still controlled the means of production, but they built plants in foreign lands and hired foreign workers.

Outsourcing, on the other hand, also was done on foreign lands with foreign workers, but the work was subcontracted. So a company that outsourced their manufacturing hired a foreign company to provide the products at a given price. Apple provides the most famous example, contracting with Foxconn to produce iPhones and iPads in China and throughout Asia.

Reshoring is the newest term, which involves production returning to the company’s home country and customers. Google, General Electric, Caterpillar and Ford all all bring some of their production back to America. Here are several reasons for reshoring:

  1. Foreign labor costs continue to substantially increase while US labor costs don’t
  2. Shipping cost and time lost seem to cost more than previously thought
  3. American future energy costs look promising with shale gas
  4. A real advantage has been found for keeping product design and manufacturing located near each other, as smart contractors understand, designers benefit interacting with production supervisors
  5. The increased automation of manufacturing (use of robots) further erodes the advantage of low cost foreign labor
  6. Quick product design changes can be made much easier with local manufacturing, which the future economy seems likely to demand at an increasing rate
  7. When products are outsourced, the intellectual property often slips away and foreign competitors copycat innovations
  8. When service sectors are outsourced (like information technology, human resources or customer service), the company tends to lose essential competitive advantages

So for all these reasons, many American firms are both reducing their outsourcing (having tasks again done by employees) and reshoring (bringing the work back home).

This reshoring phenomena may not greatly increase employment, as the new factories will be more automated and efficient. But these new factories have to be designed and built. That’s where the US construction boom happens.

Interestingly, Europe doesn’t seem likely to have this same type boom. They didn’t do nearly as much offshoring, partly because of the difficulty of terminating labor and partly due to family owned firms staying loyal to their locale. Their inflexible labor market and poor business conditions still doom Europe to times of poor construction opportunities.

America, on the other hand,  seems to be benefiting greatly from reshoring. The graphic below shows some examples with varied reasons.

Understand it’s not just manufacturing, though, the entire service sector also will be bringing jobs back home. The huge offshoring and outsourcing of service sector jobs to India seems over. The results, as anyone trouble shooting a computer can attest, haven’t been great and the costs have been high. Companies increasingly see the strategic advantage of employing their own local employees for IT, financial, customer services and other service sector work.

In fact, HFS Research in Boston published a survey that named America as the most desirable location for expanding IT and business service centers, beating India despite it’s lower costs. A McKinsey study found American IT workers cost less than in Brazil or Eastern Europe and only 24% more than in India.

A fascinating area in services innovation is described by Chetan Dube, a former math prof at NYU, ” The last decade was about replacing labour with cheaper labour. The coming decade will be about replacing cheaper labour with autonomics.” Mr Dube, owner of IPSoft,  has produced:

Eliza, a “virtual service-desk employee” that learns on the job and can reply to e-mail, answer phone calls and hold conversations, is being tested by several multinationals. At one American media giant she is answering 62,000 calls a month from the firm’s information-technology staff. She is able to solve two out of three of the problems without human help.

Again, this type of innovation requires construction be done near the company headquarters, not in some foreign land.

My conclusion to these trends? US commercial/industrial construction will have some strong growth for the next few years. Combine that with a rebounding housing market and the natural pent up construction demand that follows a recession and we have a bright construction forecast.

If you agree, now’s the time to expand. Get good people and develop new market niches. Or jump out there and start something. You only live once, but once should be enough if you make decent decisions.

CONSTRUCTION KNOWLEDGE BLOG

January 25, 2013

Wise Guy Friday
Filed under: Ned Weirdness — Tags: — nedpelger

One of the great joys of working in construction is the jobsite humor. Most of us that chose this industry are a little off and our sense of humor tends that way as well. Lots of quick witted guys and a high threshold for what’s considered offensive combines for lots of laughs on the jobsite.

So on the occasional Friday, I will post some Wise Guy thoughts that I’ve encountered that amuse me. John Wilkes, who lived in England in the 1700s, was one of the great smartassess of all time.

For instance, when told by a constituent that he would rather vote for the devil, Wilkes responded: “Naturally.” He then added: “And if your friend decides against standing, can I count on your vote?”

John Montagu, 4th Earl of Sandwich, supposedly said to Wilkes, “Sir, I do not know whether you will die on the gallows or of the pox.”

To which Wilkes replied, “That depends, my lord, on whether I embrace your lordship’s principles or your mistress.”

I came across the chart below that also made me laugh, so thought I’d include it.

Hope you have a great weekend.

CONSTRUCTION KNOWLEDGE BLOG

January 24, 2013

Construction Estimator: A Job with a Future
Filed under: Industry outlook — Tags: — nedpelger

In our current economy, few jobs are expected to experience faster-than-average growth. But, as Software Advice–a software research company based out of Austin, Texas–recently reported, that’s just what the Bureau of Labor statistics is expecting to happen for the role of construction estimator. Between 2010 and 2020, employment for cost estimators is projected to grow from 185,000 to 253,000 jobs–a 36 percent gain.

While construction estimating is hidden from the limelight, it’s one of the most important roles on any construction site, especially given the unstable economy and rapidly changing material prices which are coupled with shorter bidding windows. A quality cost estimator is critical to the success of any construction firm as the accuracy and timeliness of a bid is a determining key factor in which company wins the bid.

For people that are committed to the role, jobs should be plentiful. And starting in the role of cost estimator can be a great way to climb through the ranks. First, however, you need the skills to get the job:

  • Strong math skills, particularly in disciplines like trigonometry.
  • Attention to detail, while being able to see the big picture.
  • Intense competitiveness and desire to continually hone your skills.
  • Comfort with technologies like 3-D modeling and estimating software.

You can also get more advice from Tom Zind, contributor to the Software Advice website, by reading his article on progressing in the construction estimating career at: Skills You Need to Become a Construction Estimator.

Several friends have made nice careers as construction estimators. In good times and bad, they’ve had good jobs with good pay. If you’re considering the field, talk to some current estimators and get some real feedback.

CONSTRUCTION KNOWLEDGE BLOG

January 22, 2013

A Killer Interview Question
Filed under: People Skills — Tags: — nedpelger

Most of us do lots of interviews, even if we don’t think about them that way. We meet with industry associates and try to relate and learn from them. If we’re managers, we interview for consultants, subcontractors and employees. Even casual random conversations have elements of an interview.

So what’s the killer interview question proposed by Publicity Hound?

“What single project or task would you consider your most significant accomplishment in your career so far?”

Let’s begin by you considering and answering that question? As I thought about it, my mind went to writing Joyful Living, but that didn’t seem to be it. Then I thought about building the Cloister Car Wash buildings, which were great fun and technical challenges.

But then I thought about the LCBC Church main auditorium in Manheim, PA.

httpv://www.youtube.com/watch?v=pNejzgRp0tI

I think that would be my most satisfying and significant project thus far. The fact that I get to go and worship in the building each week adds to that feeling.

So what project or task do you consider your most significant in your career thus far? Answer that for yourself and get in the habit of asking others. Then listen and learn.

CONSTRUCTION KNOWLEDGE BLOG

January 21, 2013

You Got 35 Years to Kill?
Filed under: Cool Projects — Tags: — nedpelger

Sculptor Scott Weaver spent 35 years building a kinetic San Francisco model with 100,000 toothpicks. He gives a guided city tour in the video below, as the ping pong balls roll. Watch it and be amazed.

httpv://www.youtube.com/watch?v=4QLgEcTq6Pg

Do you have a hobby? Does it involve your construction skills (like me building a kid’s playground in the woods behind my house) or something like hunting or snowmobiling? We work hard in this crazy construction industry, I hope you’re finding some ways to just relax. I especially recommend hobbies that exercise your creativity.

CONSTRUCTION KNOWLEDGE BLOG

January 19, 2013

Green Energy: Bogus vs Sensible
Filed under: Energy — Tags: — nedpelger

I just spent a couple days skiing with my youngest daughter. Since I was the slowest thing on the mountain, I had some time to reflect as I zigzagged down the slopes. The photo below shows Tessa with a 1.5 MW Wind Turbine behind her.

Jiminy Peak Mountain Resort uses about half of the 4.6M KwHrs the wind turbine produces each year. Figuring the portion they use at retail value of 10 cents/KwHr and the wholesale portion fed back into the grid at 3 cents/KwHr, that yields about $300,000 US of electricity savings each year. But their Wind FAQ sheet shows the install cost at $4M, which goes to a simple payback of 14 years, not including maintenance and replacement.

My first thought upon seeing the wind mill was, “Wow, now there is a good use of green energy.” The quick calculation shown above proves otherwise.

I’ve written previously about the terrible economics of solar photovoltaic installations. They don’t even come close to making financial sense, even with all the government subsidies. So I went looking for another green energy project.

I spend way too much money each month heating an Endless Pool with an electric heater. So I had a whiz kid friend help me design a simple solar hot water heating system that I could put on the roof. I had extra Plexi-Glass sheets from an old construction project, so I figured the costs would work. By the time I got all the plumbing (and especially the copper tubing and sheeting) estimated, though, I found another project that didn’t make sense.

Why install a solar system, that will need a good bit of tweaking and maintenance, for a non-existent payback? As cool and fun as it seemed, I just couldn’t do it. Instead, I will install a gas pool heater that looks to payback in a year or two.

So I’m still searching for a sensible green energy project. Do you know of any that make technical and financial sense?

CONSTRUCTION KNOWLEDGE BLOG

January 16, 2013

Construction Disasters in American History
Filed under: safety — Tags: — nedpelger

I decided to take my own advice to slow down, so I’m taking my youngest daughter for a two day ski trip. I’m sure I’ll be going much slower than her. Here’s a guest blog that I found thought provoking.

Construction continues to be one of the most dangerous professions in the world, claiming thousands of lives to date. Construction safety is often overlooked and the results are sometimes disastrous. Here’s at a look at some of the worst construction accidents in American History:

The Hoover Dam

With the Hoover Dam weighing in at 6.6 million tons, it’s not hard to imagine that there were a lot of worker fatalities during the construction process. One estimate puts the total death toll at 112, with the first death being surveyor J.G Tierny in 1922. Tierny drowned in the Colorado River while scouting the best location for the dam. Although this was eight year before the dam’s construction began, some still group it with the rest of the construction deaths. Ironically,  Tierny’s son Patrick was the LAST person to die during the dam’s construction, falling to his death exactly 13 years to the day of J.G Tierny’s death.

Willow Island

One of the worst construction disasters in American history was the accident that occurred at Willow Island, West Virginia in 1978. During the construction of a cooling tower the scaffolding collapsed, causing 51 workers to fall to their deaths. The day of the incident OSHA visited the site to make assessments and determine why the disaster occurred. They determined there was a lack of ladders for escape, bolts were loose or missing on certain parts of the structure, and concrete was not given enough time to properly settle. The Willow Island incident is an unsettling look at what happens when construction jobs are rushed and improperly monitored for safety.

Hawk’s Nest Tunnel

One of the most notoriously disastrous construction sites in American history is the Hawk’s Nest Tunnel. However the incident that occurred at Hawk’s Nest Tunnel wasn’t necessarily a physical disaster.  Construction began in 1927 to create a 3-4 mile tunnel that would help generate power for a local plant downstream. During the construction silica was discovered, a mineral used for creating glass products. Workers were then asked to start mining the silica, and almost none of them received the proper breathing equipment for inhaling the dust. The results were deadly- workers became ill with silicosis, a deadly lung disease that attacks the lungs. The biggest toll estimates the number at over 1000 deaths, although that’s a lot more than the more conservative estimate of 476.

East 51st Street

In 2008 a fatal incident occurred in New York City during the construction of a 40 story apartment building on East 51st Street. Workers were attaching a steel collar in order to raise a tower crane higher when it snapped and fell, killing seven people. The accident was one of the worst in modern New York history, and construction on the building has been halted ever since.

Jason Kane writes about the importance of ladders, safety lanyards and construction safety equipment in general.

CONSTRUCTION KNOWLEDGE BLOG

January 15, 2013

NJ Mall Project Stirring
Filed under: Cool Projects — Tags: — nedpelger

ENR reports that the American Dream Mall (formerly Xanadu Mall) project may restart within a month.  Begun 10 years ago, the North Jersey shopping mall Xanadu got caught in the Great Recession. As the whimsically designed Meadowlands mall was being built in 2008, the economy sputtered. The project developers got worried and cut costs, producing what Gov. Chris Christie called, “the ugliest damn building in New Jersey and maybe America.” The photo below indicates the lack of overstatement.

For the last couple years, Triple Five Developers (owner of the Mall of America in MN), have been parlaying with NJ state officials over the financing package. The two previous developers have reportedly lost $2B US on the project and Triple Five estimates another $1.8B required to complete their new design (shown below).

In the current financing package, Triple Five puts in $200 million in equity, borrows 800 million from the private sector and $800 million via two public entities. The public sector loans would be repaid with future payments in lieu of taxes paid to East Rutherford by the developer. So it’s really more of a grant than a loan, since the taxes would have to be paid otherwise.

Gov Christie won the endorsement of the laborers union for his reelection and last month told them that they would be working on the project by January 2013. I wonder if this means he’s agreed to a Project Labor Agreement that stipulates all the work will be done by union forces?

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